Medium Voltage Distribution Equipment for Micro-grids: Vacuum Gear That Thinks Off-Grid

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When the remote town of Coober Pedy, Australia, cut the cord to the national grid in 2019, the engineering team faced a dilemma: how to protect 26 MW of wind-solar hybrids with switchgear that could ride through 50 °C desert days, −5 °C winter nights and zero on-site SF₆ handling ski

1 Micro-grid fault signature: frequent, random, brutal
Unlike utility grids where faults are rare and well-behaved, micro-grids see daily reconfigurations: cloud-driven PV ramps, diesel start-ups, battery inverters flipping between grid-forming and grid-following. Load-flow can reverse in seconds, so medium voltage distribution equipment must tolerate bidirectional short-circuits up to 31.5 kA and switch capacitive/inductive loads every hour. Vacuum interrupters handle both duties without restrikes because the contact gap recovers 10 kV µs⁻¹—ten times faster than SF₆.
2 Temperature swing immunity: from −40 °C to +55 °C
Coober Pedy records a 55 °C annual range. SF₆ density at −40 °C falls to 1.2 bar(abs), perilously close to liquefaction; heaters are mandatory, drawing 120 W per panel. Vacuum bottles, sealed at 10⁻⁷ Pa, are indifferent to ambient pressure. A silicone-grafted epoxy housing rated −60 °C to +125 °C encapsulates the interrupter, eliminating condensation. Degatech Electric’s DMV-33M micro-grid variant passed 1,000-hour salt-fog and thermal-cycle tests at SGS Finland, proving suitability for coastal and desert sites alike.
3 Rapid-deployment containers: plug-and-play 33 kV
Traditional GIS needs cranes, gas carts and certified technicians—luxuries on a remote island. Degatech supplies 20-ft ISO containers pre-loaded with two 33 kV vacuum feeder bays, one transformer bay and a 1 MWh battery DC bus. Hook-straps allow a 130 t mobile crane to drop the unit onto screw piles; LV and fiber bulkheads face opposite sides to avoid EMC coupling. From ship-deck to energized state: 18 hours, including cable gland termination and SCADA handshake.
4 Bidirectional protection: vacuum logic that counts electrons both ways
Micro-grids export surplus renewables; fault current can flow feeder-to-bus or bus-to-feeder. Standard over-current relays assume unidirectional flow and mis-trip. Degatech embeds Rogowski coils on both ends of the vacuum bottle; directional elements compare phase angle between voltage and current with 1 ms granularity. The result: 50 % faster clearance (60 ms vs. 120 ms) and no nuisance trips when a cloud front sweeps across the PV array.
5 Capacitive switching: no restrike, no surge
Wind turbines generate leading power at night; battery inverters present capacitive impedance when idle. Vacuum interrupters are tested to IEC 62271-100 Class C2: 24 restrike-free operations on 33 kV, 185 A cable banks. In Coober Pedy the vacuum gear switches a 7 Mvar capacitor bank every dawn and dusk; after 9,000 operations contact erosion is 0.04 mm—below the 0.1 mm service limit.
6 Maintenance model: fly-in, torque, fly-out
Remote sites hate long outages. Vacuum units need only a visual torque check and IR scan—no gas density, no humidity filters. A two-person crew flies in for one day every five years; total cost AUD 4,500 vs. AUD 28,000 for SF₆ GIS that requires gas cart rental and certified technician flights. Over 25 years the vacuum route saves AUD 235 k—enough to fund an extra 500 kWh of battery storage.
7 Economics: diesel offset vs. switchgear premium
Vacuum container costs +9 % versus SF₆, but eliminating diesel runtime during shoulder hours saves 1.2 ML of fuel per year—AUD 1.6 M at remote-area prices. Simple payback: 14 months. Carbon bonus: 3,100 t CO₂-eq avoided over project life, qualifying the micro-grid for Australian LGC credits worth AUD 186 k.
8 Cyber-security: VPN over satellite
Container SCADA uses an ARM TrustZone MCU with AES-256 link to a Ku-band satellite modem. All firmware images are signed; if a bit flips due to cosmic radiation, the boot loader rolls back to the previous version. The vacuum breaker’s sensor radio is isolated by a hardware firewall; even if the satellite link is hacked, the breaker’s protection curve remains immutable in ROM.
9 Specification cheat-sheet for micro-grid MV gear
“Medium voltage distribution equipment 15–38 kV shall be vacuum-interrupted, SF₆ mass = 0 kg. Temperature class −40 °C to +55 °C without heaters. Capacitive switching Class C2, cable-charging 185 A. Bidirectional over-current protection with 1 ms Rogowski sampling. Containerized delivery, IP54, seismic 0.3 g, 18-hour on-site energization. End-of-life take-back ≥ 95 % mass recovery.”
10 Conclusion: the grid ends, vacuum begins
Micro-grids prove that reliable power no longer requires a continent-sized network—only smart, rugged, gas-free medium voltage distribution equipment. Vacuum interrupters shrug at temperature swings, switch capacitors daily, and slash maintenance to a once-a-year torque check. For remote communities and mining camps, the message is clear: cut the cord, keep the vacuum, keep the lights on.
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